Polini THOR 303

from $4,149.99

The Thor 303 is the highest displacement engine in the Polini Thor series. Its cylinder, crankshaft, carburetor, airbox, CDI, and exhaust system have all been completely redesigned to improve performance and in-flight safety.

Delivering 38 HP at 8000 RPM, the Thor 303 can generate up to 265 lbs of static thrust with a 63-inch propeller.

At a cruising RPM of 4500, it consumes just 0.8 gallons per hour, producing approximately 66 lbs of thrust in level flight.

Available Versions

  • Thor 303 with Manual Flash Starter

  • Thor 303 with Electric + Manual Flash Starter

  • Thor 303 Dual Spark (Dual Ignition)

The Dual Spark version meets top-tier aviation safety standards and comes with electric and manual starters, dual CDI units, and fully independent redundant ignitions.

🛡️ Flight Safety & Testing

The Thor 303 is the product of 3 years of development, including dyno bench testing and real-world flights by Polini’s team of professional pilots. Every engine is tested and inspected individually before delivery.

🧱 Cylinder Specs

  • Displacement: 281 cc

  • Bore × Stroke: 2.99 × 2.44 inches (76 × 62 mm)

  • Static Thrust: 265 lbs with a 63-inch prop

  • Design: 5 transfer ports for high and balanced output across all RPM

  • Head: Optimized combustion chamber for faster flame front

🔇 Exhaust / Muffler

Polini developed a lightweight, low-noise exhaust specifically for the Thor 303. Its compact expansion chamber improves performance across all RPM ranges. Mounted with a spherical joint, the muffler allows free movement and reduces vibration—extending durability.

🧃 Carburetor (Dell’Orto VHST 28mm)

  • Resistant to changes in altitude, humidity, and pressure

  • Stable fuel delivery across different climates

  • Includes a manual drain valve to empty fuel and prevent leakage

  • Optional Polini starter control for safe engine start

  • Allows precise tuning for smooth, powerful output

🌬️ Air Box & Filter

  • Fluid-dynamically optimized to stabilize airflow

  • Features an S-curve design to reduce turbulence

  • Uses polyurethane foam with 30 PPI (pores per inch)

  • Split-design allows easy access and replacement during service

❄️ Cooling System

  • Compact Radiator Size: 14 × 7.9 inches (355 × 200 mm)

  • 18-core high-efficiency radiator with expansion tank

  • Pressure cap rated to 20 psi (1.4 bar)

  • Driven by a 1.18-inch (30 mm) mechanical water pump

  • Blue silicone hoses with Polini branding

  • Thermostat prevents temps from dropping below 140°F (60°C)

💨 Reed Valve System

Polini's custom reed valve setup includes 6 carbon-fiber petals, engineered for precise and responsive airflow throughout the full RPM range. The intake leads directly to the crankcase for optimized performance.

🧩 Engine Crankcase

  • Cast aluminum with high-silicon content

  • CNC-machined for perfect tolerances

  • Reinforced in high-stress areas

  • TBO (Time Between Overhaul): up to 400 hours

⚙️ Crankshaft

  • Constructed from high-grade steel

  • Precision-balanced to eliminate vibrations

  • Fitted with high-performance bearings

  • CNC-controlled production ensures perfect centering

🔁 Gearbox, Countershaft, and Clutch

  • Integrated centrifugal clutch (prop stays idle at low RPM for safety)

  • Two reduction ratios available:

    • 2.8:1 for 55-inch (140 cm) propellers

    • 3.2:1 for larger props

  • Helical gear design reverses prop rotation and softens torque

  • Balancing countershaft reduces piston-induced vibrations for smoother flight

⚡ Electronic Ignition

  • Custom CDI system with auto-advancing timing based on RPM

  • Smooth throttle response and easy starts

  • Dual Spark Version: Includes 2 CDIs, 2 stators, 2 coils, and 2 spark plugs for maximum redundancy and reliability

🔄 Flash Starter

  • Manual pull-start system with ergonomic handle

  • Reinforced internals for extended life

  • Available on all versions (including those with electric start)

🔌 Fixing System

All Thor engines, including the 303, use the same mounting points. This simplifies frame design and allows easy upgrades across the entire Thor lineup. Engines come fully assembled with all mounting hardware and, for electric versions, plug-and-play wiring and battery.

🛩 Recommended Use

Due to its power, the Thor 303 is ideal for:

  • Single or tandem trikes

  • Delta trikes

  • Three-axis ultralights

  • UAVs (Unmanned Aerial Vehicles)

For single-seat paramotors, this engine is recommended for experienced pilots and competition use only (e.g. slalom racing).

Features:
Gear Reduction:

The Thor 303 is the highest displacement engine in the Polini Thor series. Its cylinder, crankshaft, carburetor, airbox, CDI, and exhaust system have all been completely redesigned to improve performance and in-flight safety.

Delivering 38 HP at 8000 RPM, the Thor 303 can generate up to 265 lbs of static thrust with a 63-inch propeller.

At a cruising RPM of 4500, it consumes just 0.8 gallons per hour, producing approximately 66 lbs of thrust in level flight.

Available Versions

  • Thor 303 with Manual Flash Starter

  • Thor 303 with Electric + Manual Flash Starter

  • Thor 303 Dual Spark (Dual Ignition)

The Dual Spark version meets top-tier aviation safety standards and comes with electric and manual starters, dual CDI units, and fully independent redundant ignitions.

🛡️ Flight Safety & Testing

The Thor 303 is the product of 3 years of development, including dyno bench testing and real-world flights by Polini’s team of professional pilots. Every engine is tested and inspected individually before delivery.

🧱 Cylinder Specs

  • Displacement: 281 cc

  • Bore × Stroke: 2.99 × 2.44 inches (76 × 62 mm)

  • Static Thrust: 265 lbs with a 63-inch prop

  • Design: 5 transfer ports for high and balanced output across all RPM

  • Head: Optimized combustion chamber for faster flame front

🔇 Exhaust / Muffler

Polini developed a lightweight, low-noise exhaust specifically for the Thor 303. Its compact expansion chamber improves performance across all RPM ranges. Mounted with a spherical joint, the muffler allows free movement and reduces vibration—extending durability.

🧃 Carburetor (Dell’Orto VHST 28mm)

  • Resistant to changes in altitude, humidity, and pressure

  • Stable fuel delivery across different climates

  • Includes a manual drain valve to empty fuel and prevent leakage

  • Optional Polini starter control for safe engine start

  • Allows precise tuning for smooth, powerful output

🌬️ Air Box & Filter

  • Fluid-dynamically optimized to stabilize airflow

  • Features an S-curve design to reduce turbulence

  • Uses polyurethane foam with 30 PPI (pores per inch)

  • Split-design allows easy access and replacement during service

❄️ Cooling System

  • Compact Radiator Size: 14 × 7.9 inches (355 × 200 mm)

  • 18-core high-efficiency radiator with expansion tank

  • Pressure cap rated to 20 psi (1.4 bar)

  • Driven by a 1.18-inch (30 mm) mechanical water pump

  • Blue silicone hoses with Polini branding

  • Thermostat prevents temps from dropping below 140°F (60°C)

💨 Reed Valve System

Polini's custom reed valve setup includes 6 carbon-fiber petals, engineered for precise and responsive airflow throughout the full RPM range. The intake leads directly to the crankcase for optimized performance.

🧩 Engine Crankcase

  • Cast aluminum with high-silicon content

  • CNC-machined for perfect tolerances

  • Reinforced in high-stress areas

  • TBO (Time Between Overhaul): up to 400 hours

⚙️ Crankshaft

  • Constructed from high-grade steel

  • Precision-balanced to eliminate vibrations

  • Fitted with high-performance bearings

  • CNC-controlled production ensures perfect centering

🔁 Gearbox, Countershaft, and Clutch

  • Integrated centrifugal clutch (prop stays idle at low RPM for safety)

  • Two reduction ratios available:

    • 2.8:1 for 55-inch (140 cm) propellers

    • 3.2:1 for larger props

  • Helical gear design reverses prop rotation and softens torque

  • Balancing countershaft reduces piston-induced vibrations for smoother flight

⚡ Electronic Ignition

  • Custom CDI system with auto-advancing timing based on RPM

  • Smooth throttle response and easy starts

  • Dual Spark Version: Includes 2 CDIs, 2 stators, 2 coils, and 2 spark plugs for maximum redundancy and reliability

🔄 Flash Starter

  • Manual pull-start system with ergonomic handle

  • Reinforced internals for extended life

  • Available on all versions (including those with electric start)

🔌 Fixing System

All Thor engines, including the 303, use the same mounting points. This simplifies frame design and allows easy upgrades across the entire Thor lineup. Engines come fully assembled with all mounting hardware and, for electric versions, plug-and-play wiring and battery.

🛩 Recommended Use

Due to its power, the Thor 303 is ideal for:

  • Single or tandem trikes

  • Delta trikes

  • Three-axis ultralights

  • UAVs (Unmanned Aerial Vehicles)

For single-seat paramotors, this engine is recommended for experienced pilots and competition use only (e.g. slalom racing).