1600R SPORT
1600R Sport
Enclosed cockpit comfort for all-season flying.
The 1600R Sport starts with the proven 1100R airframe, and includes a fully enclosed tilt-over canopy, curved turtledeck, streamlined cowl and spinner. Add a 40HP 2 cylinder engine and you'll have a great performing, great looking aircraft that you can fly comfortably all year long. The 1600R Sport also has a "convertible" option: The fully-enclosed canopy can be quickly replaced with an open tilt-up windshield for fun warm weather flying.
You can buy a complete kit or spread the cost out by building one sub-kit at a time. If you start with the basic 1100R Mini-Max you can upgrade to the 1600R at any time by adding the Sport components. The 1600R Sport is one of our most popular designs, because of it's cabin comfort, great looks and exceptional performance.
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Experimental Amateur-Built category
Strut-braced Mid wing
Enclosed cockpit (convertible optional)
Truss landing gear standard
Easily removable wings
6 gallon wing tank (optional 2nd wing tank)
Designed for 40HP 2-cylinder engines
Exposed cylinder heads or fully-cowled
Outstanding short field performance
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Build time 325-400 hours
Engine 40 HP
Fuel Capacity 6 Gallons (12 gallons with optional 2nd wing tank)
Flight controls 3-Axis
Wingspan 25”
Wing area 112.5 sq. ft.
Length 16'
Height 5'
Empty weight 301 lbs.
Gross weight 560 lbs.
Design load factors +4.0 -2.0 G -
Top Speed 80 mph
Cruise Speed 72 mph
Stall Speed 28-31 mph
Vne 100 mph
Climb Rate 1000 fpm
Take-off Roll < 100 ft
Landing Roll 250 ft
Get your official printed Mini-MAX USA 2025 airplane flight manual—professionally bound and easy to reference. Includes essential operating procedures, checklists, performance data, and safety information tailored to your Mini-MAX model. A must-have for every pilot and builder for safe, informed flying. Ideal for cockpit use and flight planning.
Take the next step in your build with our professionally printed, model-specific plan sets. Designed exclusively for Mini-Max aircraft, these detailed plan sets are tailored to the model you select from the dropdown menu above.
Each printed plan set includes:
Blueprint Drawings – Precision prints for accurate construction.
Assembly Instructions – Step-by-step guides to walk you through each phase of the build.
Material Lists – Comprehensive lists to ensure you have exactly what you need.
Hardware Specifications – Clearly outlined to match Mini-Max standards.
Model-Specific Notes & Updates – Includes any design revisions or builder tips relevant to your chosen model.
All sets are printed on high-quality, durable paper for shop use and long-term reference. Whether you're starting your first build or tackling a new model, these plan sets are an essential resource for a successful project.
Select your desired Mini-Max model from the dropdown to get started.
1600R Sport - Versatile, Balanced, and Ready to Roam
The 1600R Sport is a well-rounded member of the Mini-Max family, offering a perfect balance of performance, weight, and buildability. With its mid-wing design and support for a range of lightweight two-stroke engines, the 1600R is ideal for pilots who want a little more speed and flexibility without moving into heavier, more complex territory.
Agile, responsive, and rewarding to fly—the 1600R keeps the building simple and the flying fun.
Modular Mini-Kits - Flexible, Affordable, Straightforward
This aircraft is available in modular Mini-Kits, allowing you to build one section at a time—on your schedule and your budget. Each kit includes raw materials, fasteners, and essential structural components. You can start small or go all in.
Pre-Fabbed Parts will also be available separately to help speed up your build and simplify layout work.
Why Builders Love the 1600R
✅ Light Sport Feel - Nimble and responsive with extra cruise performance
✅ Simple Construction - Traditional wood-and-fabric, easy to build and repair
✅ Modular Kit Format - Build one section at a time or bundle as you go
✅ Power Versatility - Compatible with multiple 40–50 hp two-stroke engines
✅ Balanced Performance - Great for sport flying and short hops
What’s Included - Mini-Kit Breakdown
Wing Rib Kit - Templates and materials for hand-building all wing ribs
Wing Assembly Kit - Spars, hardware, and components to complete the full wing
Fuselage Kit - All structural wood, fasteners, and adhesives
Landing Gear Kit - Main gear legs, tailwheel components, and mounting brackets
Empennage Kit - Materials for rudder, elevator, stabilizer, and fin
Metal & Hardware Kit - Control system components, pulleys, brackets, and more
Additional Components Required for Completion
Fabric Covering Kit - Supplies to finish the full airframe
Epoxy Kit - Aircraft-grade bonding resins
Plans Package - Full-size blueprints and step-by-step builder instructions
Optional Add-On:
🔧 Pre-Fabbed Parts - Coming soon for select sections
👤 Who It’s For
The 1600R Sport is for builders who want that “just right” blend of performance and simplicity. It’s a great choice for weekend flyers, first-time builders looking for something a little more capable, or anyone wanting an efficient, mid-wing homebuilt with a proven heritage.
💵 How We Price Our Kits
Our kits are priced with real-world builders in mind. Each Mini-Kit is calculated based on the ideal retail cost of every component—assuming no waste or surplus. We then discount that price by 10%, so you're saving both time and money.
1600R Sport - Balanced Performance Meets DIY Simplicity
The 1600R Sport is a versatile mid-wing single-seater designed for balanced sport performance, straightforward construction, and an ideal mix of speed, strength, and simplicity. It offers a slight performance step up from the 1500 series, with room for larger engines and refinements that make building—and flying—even more satisfying.
Whether you’re upgrading from an ultralight or entering the homebuilt category with ambition, the 1600R delivers everything a solo sport pilot could want.
Full Aircraft Kit - Build Your Own Sport-Class Flier
The 1600R Sport full kit includes all major subassemblies and raw materials bundled into one cohesive package. From wings to tail, brackets to fasteners, you’ll get everything you need to complete the aircraft—no scrambling for extras or surprise components.
Why Builders Love the 1600R Sport
✅ Balanced Performance - Great blend of agility and speed
✅ Engine Versatility - Pairs well with a range of 2-stroke and 4-stroke engines
✅ Efficient Build - Wood-and-fabric simplicity with refined Mini-Max DNA
✅ All-Inclusive Kit - Full materials and hardware, ready to assemble
✅ Sport-Ready Design - A capable and comfortable solo cruiser
What’s Included - Complete Kit Contents
Wing Rib Kit - Templates and materials for full wing structure
Wing Assembly Kit - Spars, hardware, and key fittings
Fuselage Kit - Structural wood, adhesives, and fasteners
Landing Gear Kit - Tailwheel, gear legs, brackets, and mounts
Empennage Kit - Elevator, rudder, stabilizer, and fin components
Metal & Hardware Kit - Brackets, pulleys, control cables, and hardware
Fabric Covering Kit - Full fabric for airframe and installation supplies
Epoxy Kit - High-quality resins for strong, lasting bonds
Plans Package - Full-size prints and comprehensive instructions
Optional:
🔧 Pre-Fabbed Parts - Coming soon to simplify and streamline your build
👤 Who It’s For
The 1600R Sport is a great fit for experienced ultralight pilots, first-time sport builders, or anyone seeking a responsive, lightweight aircraft with traditional charm and modern reliability. It’s designed to give you more flexibility in engine choice and more satisfaction in the air.
💵 How We Price the Full Kit
We believe in honest, builder-friendly pricing:
Each kit is priced based on ideal retail value with no fluff or filler
The listed price already includes a 20% discount
Save money by avoiding waste and getting only what you need